Polaris RZR 900 Offroad Vehicle User Manual


 
100
MAINTENANCE
POLARIS Variable Transmission (PVT) System
Belt Replacement/Debris Removal
If a belt fails, always clean any
debris from the duct and from the
clutch and engine compartments
when replacing the belt.
WARNING! Failure to remove ALL
debris when replacing the belt could
result in vehicle damage, loss of
control and severe injury or death.
1. Allow hot components to cool
before performing this
procedure.
2. Remove the engine access
cover and thoroughly clean all
debris from the aluminum
debris basket and from the
engine compartment.
3. Remove the clutch cover
screws and open the clutch
cover. (It does not have to be
removed from the vehicle.)
Remove all debris wrapped in
and around the PVT system.
Tip: Use the shock/clutch tool from the
tool kit to slightly open the
sheaves to aid in debris removal and belt installation.
(Continued on next page)
Debris Basket
Remove ALL Debris
Insert hooked end of tool. Apply force to opposite end of
tool to spread sheaves.