Polaris ATP 500 4x4 Offroad Vehicle User Manual


 
80
MAINTENANCE AND LUBRICATION
Lubrication Recommendations
NOTE: Hours are based on 10 mph average. If service is due at 20
hours, the equivalent odometer reading would be 200 miles. Perform
all services at whichever reading is reached first.
Lubrication Chart Key
" More often under severe use, such as wet or dusty conditions
L Polaris Premium All Season Grease or grease conforming to NLG
No. 2, such as Conoco Superlube M or Mobilegrease Special
F Use P olaris Premium U-Joint Lube every 500 miles, before long
periods of storage, or after pressure washing or submerging
Item Lube Method Frequency
Engine Polaris Premium 4
Synthetic 0W40
Add to proper level on dip-
stick.
Check level daily.
Brakes DOT 3 fluid only Maintain level between fill
lines. See page 40.
As required; change
every two years or
200 hours
Transmission Polaris Premium
Synthetic gear
case lube
See Page 88. Check every 6
months/1000 miles.
Change annually or
at 100 hours
Front Gear-
case
Polaris Premium
Synthetic gear
case lube
See Page 89. Change annually or
at 100 hours
Front Prop
Shaft U-joints
FGrease Grease fittings. Every 3 months or
50 hours
Front Prop
Shaft Yoke
FGrease Grease fittings
(3 pumps maximum)
Every 3 months or
50 hours
Front Drive
Axle (U Joint)
FGrease Locate grease fitting and
grease with grease gun.
Every 3 months or
50 hours
Ball Joint
"LGrease
Locate fitting on back side of
struts and grease with
grease gun.
Every 3 months or
50 hours