Polaris 9922077 Offroad Vehicle User Manual


 
53
MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
X
E
Engine oil change
(break-in)
25 1 M 250 (400) Perform a break-in oil change
X General
lubrication
50 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Carburetor float
bowl
50 6 M 500 (800) Drain bowl periodically and
prior to storage
Q
E
Throttle Cable/
ETC Switch
50 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
Q
E
Choke cable 50 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
E Carburetor air
intake ducts/flange
50 6 M 500 (800) Inspect duct for proper seal-
ing/air leaks
Drive belt 50 6 M 500 (800) Inspect; adjust; replace as
needed
Cooling system 50 6 M 1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
X
E
Engine oil change 100 6 M 1000 (1600) Perform a break-in oil change
at 20 hours
X
E
Oil filter change 100 6 M 1000 (1600) Replace with oil change
X Oil tank vent hose 100 12 M 1000 (1600) Inspect routing, condition
Q
E
Valve clearance 100 12 M 1000 (1600) Inspect; adjust
Q
E
Fuel system/filter 100 12 M 1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
X Radiator 100 12 M 1000 (1600) Inspect; clean external
surfaces
X Cooling hoses
(if applicable)
100 12 M 1000 (1600) Inspect for leaks
X Engine mounts 100 12 M 1000 (1600) Inspect