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MAINTENANCE
Front Gearcase (Demand Drive) Fluid
See the table on page 66 for fluid recommendations, capacities and plug
torques. Always check and change the demand drive fluid at the inter-
vals outlined in the Periodic Maintenance Chart beginning on page 62.
See page 119 for the part numbers of Polaris products.
Use the recommended fluid. Use of other fluids may result in improper
operation of components.
Maintain the fluid level at the bottom of the fill hole threads. See below
for capacity.
The fill plug is located on
the right side of the
demand drive unit. The
drain plug is located on the
bottom right side of the
unit.
Fluid Check
1. Position the vehicle on
a level surface.
Remove the fill plug.
Check the fluid level.
2. Add the recom-
mended fluid as
needed to bring the
level to the bottom of the fill hole threads.
3. Reinstall the fill plug. Torque to specification.
Fluid Change
1. Position the vehicle on a level surface. Remove the fill plug.
2. Place a drain pan under the demand drive unit. Remove the drain
plug. Allow the fluid to drain completely.
3. Clean and reinstall the drain plug. Torque to specification.
4. Add the proper amount of the recommended fluid.
5. Reinstall the fill plug. Torque to specification.
6. Check for leaks. Dispose of used fluid properly.
Drain Plug
Fill
Plug
Fill
Level