Polaris 800 RMK ASSAULT Offroad Vehicle User Manual


 
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TROUBLESHOOTING
Drive System Troubleshooting
Problem Probable Cause Solution
Machine fails to
move
Clutch jammed Check for twisted belt or broken
spring. SEE YOUR DEALER.
Track jammed Foreign object may be caught or the
rail slide melted to the track clips
due to lack of lubrication.
Track may be iced up or frozen to
the ground.
Chaincase sprocket
or chain jammed or
broken
Chain is loose or broken or chain
tightener is loose. SEE YOUR
DEALER.
Sheared teeth on
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Broken
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Ratcheting or jerky
drive-away from
slow speed
Sheared teeth on
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Drive belt surface
flat spots
Inspect and replace as needed.
Noise in drive
system
Broken drive clutch
components
SEE YOUR DEALER.
Bearing failure/
chaincase, jackshaft,
or front drive shaft
SEE YOUR DEALER.
Drive belt surface
flat spots
Inspect and replace as needed.
Drive chain loose or
worn, sprocket teeth
broken
Inspect and adjust, or replace.
SEE YOUR DEALER.
Sheared teeth on
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Harsh drive clutch
engagement
Worn or narrow belt Replace the drive belt.
Excessive belt/
sheave clearance
SEE YOUR DEALER.
Drive belt turns over Wrong belt Replace the drive belt.
Clutch alignment out
of spec
SEE YOUR DEALER.
Engine mount
broken or loose
Inspect and replace. SEE YOUR
DEALER.