Polaris 800 EPS Offroad Vehicle User Manual


 
67
MAINTENANCE
Gearcases
Transmission (Main Gearcase) (6X6)
Always check and change the transmission oil at the intervals outlined in the Periodic
Maintenance Chart beginning on page 59. Maintain the oil level even with the bottom of the
fill plug hole.
Refer to the Gearcase Specifications Chart on page 65 for recommended lubricants,
capacities and torque specifications. See page 100 for the part numbers of POLARIS
products.
Oil Check
The fill plug is located at the rear of the vehicle.
1. Position the vehicle on a level surface.
2. Remove the fill plug.
3. Check the oil level.
4. Add the recommended oil as needed.
5. Reinstall the fill plug. Torque to specification.
Oil Change
The drain plug is located on the bottom of the
transmission. Access the drain plug through the drain
hole in the skid plate.
1. Remove the fill plug.
2. Place a drain pan under the drain plug. Remove the
drain plug. Allow the oil to drain completely.
3. Wipe the magnetic end of the drain plug clean to
remove accumulated metallic filings. Install a new
sealing washer.
4. Reinstall the drain plug. Torque to specification.
5. Add the recommended oil. Do not overfill.
6. Reinstall the fill plug. Torque to specification.
7. Check for leaks. Dispose of used oil properly.
Drain Plug
Fill
Plug