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PERIODIC MAINTENANCE SCHEDULE
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125 EXC/EXC SIX DAYS, 200 XC/XC-W/EXC 2007
A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY
Before each
race
1st service after
10 hours
every 20 hours
every 40 hours
at least once
a year
ENGINE
Check gear box oil level
z
Change gear box oil
z z z z
Check spark plugs, adjust distance between electrodes
z z
Renew spark plugs
z z
Clean the spark-plug connector and check for a tight fit
z z z
Check the screws on the kick starter and shift lever for a tight fit
z z z
CARBURETOR
Check the carburetor connection boot and intake flange for cracks or leaks
z z z
Check idle speed setting
z z z z
Check that vent hoses are not damaged or bent
z z z z
ADD-ON-PARTS
Check cooling system for leaks, check quantity of antifreeze
z z z z
Check exhaust system for leaks and fitment
z z z
Check cables for damage, smooth operation, bends; adjust and lubricate
z z z
Check the fluid level in the master cylinder of the hydraulic clutch
z z z z
Clean air filter and filter box
z z z z z
Check electric wires for damage and bends
z z
Check headlamp setting
z z
Check function of electric systems (low beam, high beam, break light, indicator,
z z z
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
BRAKES
Check brake fluid level, lining thickness, brake lining
z z z
Check brake lines for damage and leaks
z z z
Check/adjust the function, smooth operation and free travel of the hand/foot brake lever
z z z
Check the screws and guide bolts on the brake system for a tight fit
z z z
CHASSIS
Check shock absorber and fork for leaks and function
z z z z
Clean dust bellows
z z z
Bleed fork legs
z z z
Check swing arm bearings
z z
Check/adjust steering head bearings
z z z
Check tightness of all chassis screws (triple clamps, fork leg axle passage
z z z
axle nuts and screws, swing arm bearings, shock absorber)
WHEELS
Check spoke tension and rim joint
z z z z
Check tires and air pressure
z z z z
Check chain, rear sprockets and chain guides for wear, fitment and tension
z z z z
Lubricate chain, Clean and grease the adjusting screws on the chain tensioner
z z z z
Check clearance of wheel bearings
z z z
The kilometer reading for inspection intervals should not exceed 5 hours.
Maintenance work performed by your authorized KTM workshop is not a substitute for care and maintenance by the driver!