KTM EXC Automobile Parts User Manual


 
10-6C
PERIODIC MAINTENANCE SCHEDULE 2003
after
20 hours
or
2000 kilometers
1st service
after 10 hours
or
1000 kilometers
after
4000 kilometer
or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE
I
NTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN
5
HOURS OR
500
KM
!
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER!
A clean motorcycle can be checked more quickly which saves money!
Check gear box oil level
Change gear box oil ●●
Check spark plugs, adjust distance between electrodes ●●
Renew spark plugs
Check the carburetor connection boot for cracks and leaks
Check idle speed setting ●●
Check that vent hoses are not damaged or bent ●●
Check cooling system for leaks, check quantity of antifreeze ●●
Check exhaust system for leaks and fitment
Check cables for damage, smooth operation, bends; adjust and lubricate ●●
Check oil level of the clutch master cylinder ●●●
Clean air filter and filter box
Check electric wires for damage and bends
Check headlamp setting
Check function of electric systems (low beam, high beam, break light, indicator, ●●
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, brake lining ●●
Check brake lines for damage and leaks ●●
Check/adjust smooth operation and free travel of handbrake/foot brake lever ●●
Check tightness of brake system screws ●●
Check shock absorber and fork for leaks and function ●●
Clean dust bellows
Bleed fork legs
Check swing arm bearings
Check/adjust steering head bearings ●●
Check tightness of all chassis screws (triple clamps, fork leg axle passage ●●
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint
Check tires and air pressure ●●
Check chain, rear sprockets and chain guides for wear, fitment and tension ●●
Lubricate chain ●●
Check clearance of wheel bearings ●●
I
MPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
Check function of exhaust control
Complete maintenance of shock absorber
Complete maintenance of fork
Clean and grease steering head bearings and gasket elements
Clean and adjust carburetor
Replace glass fibre- yarn filling of the exhaust main silencer
Treat electric contacts and switches with contact grease
Change hydraulic clutch fluid
Change break fluid
WHEELS CHASSIS BRAKES ADD-ON-PARTS
CARBURETOR
ENGINE
250/300 MXC/EXC
at least
once a year
every 2 years
or 20000 km