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Check engine oil level ⅷ
Change engine oil (SX, SXC, SC) ⅷⅷ ⅷ
Change engine oil (EGS) ⅷⅷⅷ
Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil ⅷ
Change oil filter unit ⅷⅷⅷ
Change microfilter (SX, SXC, SC) ⅷⅷ
Change fine screen filter (screwed filter) at the frame tube ⅷⅷⅷ
Check oil lines for leakage and proper instalment ⅷⅷ
Check valve clearance ⅷⅷ
Clean spark plug and adjust electrode gap ⅷ
Change spark plug after 10 000 kilometers (6 200 miles)
Check valve clearance ⅷ
Drain and clean carburator float bowl ⅷⅷⅷ
Adjust idling ⅷ
Check breather hoses of engine gase and gas tank for correct position without buckles ⅷⅷ
Clean air filter and air filter box ⅷⅷⅷ
Check sprockets, chain guides and chain for wear ⅷⅷⅷ
Maintaining chain tension eccentrics (Duke) ⅷ
Clean and lube chain ⅷⅷ ⅷ
Check chain tension ⅷⅷⅷ
Check cooling liquid level ⅷⅷⅷ
Check quality of antifreeze ⅷ
Check cooling system for leaks ⅷⅷⅷ
Check exhaust system for leakage ⅷ
Change exhaust muffler packing (aluminium-muffler) ⅷⅷ
Check exhaust brackets ⅷⅷ
Disassemble and clean spark arrestor discs (USA models)
Check brake fluid level front and rear ⅷⅷⅷ
Change brake fluid ⅷ
Check brake pad thickness ⅷⅷ
Check brake discs ⅷ
Check condition and correct instalment of brake hoses ⅷⅷⅷ
Check freeplay and easy operation of hand brake lever and foot brake lever ⅷⅷⅷ
Check adjustment and function of fork ⅷⅷ
Check fork for leaks ⅷ
Loosen breather screws at fork legs (overpressure) ⅷ
Change fork oil ⅷ
Perform a full maintenance job for the telescopic fork ⅷ
Clean dust scrabber on forks ⅷⅷⅷ
Check steering head bearing clearance / adjust ⅷⅷ
Clean and grease steering head bearings and its seals ⅷ
Check adjustment and funktion of shock absorber ⅷⅷ
Check O-ring of the shock absorber for wear ⅷⅷ
Servicing the shock absorber ⅷ
Grease lubricating nipple of the Pro Lever suspension system ⅷ
Disassemble the Pro Lever suspension system and perform a full maintenance job on it ⅷ
Servicing swingarm pivots ⅷ
Check tightness of spokes and rim join ⅷⅷⅷ
Check wheel bearings for clearance ⅷⅷ
Check chock absorber rubbers on the rear wheel hub ⅷ
Check tire condition and air pressure ⅷⅷ
Check cables for damage and easy working ⅷⅷ
Lube and adjust cables ⅷⅷ ⅷ
Check the electrical system ⅷⅷⅷ
Check battery holder and connections (Duke) ⅷⅷ
Check adjustment of head light ⅷ
Spray ignition lock, emergency OFF switch, short circuit button, and light switch with contact spray
ⅷⅷ
Check all screws, nuts and hose clamps for proper tightness ⅷⅷⅷ
Grease or lube all pivot points and sliding components ⅷⅷ ⅷ
PERIODIC MAINTENANCE SCHEDULE
before each start
after washing
1st service, after
1000 km (600 miles)
or 10 hours
after 2500 km
(1500 miles)
or 25 hours
after 5000 km
(3000 miles) or
once a year
at least once a year
KTM
rider
KTM
dealer
IF THE MOTORCYCLE IS USED FOR COMPETITIVE RACING, THE 5000 KM
(3000 MILES) SERVICE NEEDS TO BE CARRIED OUT AFTER EVERY RACE
9.97
33