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Check engine oil level
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Change engine oil
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Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil
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Change oil filter insert
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Change fine screen filter (screwed filter) at front pipe (of the frame)
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Check oil lines for leakage and proper instalment without kinks
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Check valve clearance
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Clean spark plug and adjust electrode gap
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Change spark plug after 10 000 kilometers (6 200 miles)
Drain and clean carburetor float chamber
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Adjust idling
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Check breather hoses of engine gase and gas tank for correct position without buckles
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Clean air filter and air filter box
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Check sprockets, chain guides and chain for wear
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Maintain chain tension eccentrics
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Clean and lube chain
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Check chain tension
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Check cooling liquid level
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Check quality of antifreezer
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Check cooling system for leaks – visual check
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Check exhaust system for leakage
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Check exhaust brackets
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Clean spark arrestor discs (USA model)
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Check brake fluid level front and rear
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Change brake fluid
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Check brake pad thickness
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Check wear of brake discs
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Check condition and correct instalment of brake hoses
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Check free play and easy operation of foot brake pedal
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Check adjustment and function of telescopic fork
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Check telescopic fork for leaks
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Change telescopic fork oil
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Perform a full maintenance job for the telescopic fork
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Check steering head bearing clearance / adjust
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Clean and grease steering head bearings and its seals
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Check adjustment and funktion of shock absorber
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Check O-ring of the shock absorber for wear
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Service the shock absorber
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Grease nipple of the Pro Lever suspension system
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Disassemble the Pro Lever suspension system linkage and perform a full maintenance job on it
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Service swingarm pivot
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Check spoke tension and join
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Check wheel bearings for clearance
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Check shock absorber rubbers on the rear hub
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Check tire condition and air pressure
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Check cables for damage and easy working
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Lube and adjust cables
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Check the electrical system
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Check battery holder, battery and connections
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Check adjustment of headlight
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Spray ignition lock, emergency off switch, and light switch with contact spray
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Check all screws, nuts and hose clamps for proper tightness
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Grease or lube all pivot points and sliding points
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PERIODIC MAINTENANCE SCHEDULE
before each start
after washing
1st service, after
500 km (300 miles)
after 5000 km
(3000 miles) or
once a year
at least once a year
KTM
rider
KTM
dealer
IF THE MOTORCYCLE IS USED FOR COMPETITIVE RACING, THE 5000 KM
(3000 MILES) SERVICE NEEDS TO BE CARRIED OUT AFTER EVERY RACE
Duke 5.99
SPORTMOTORCYCLES
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