Kohler KG2204 Automobile Parts User Manual


 
MAINTENANCE
TP-6901 6/14 Maintenance 25
5.3 PERIODIC MAINTENANCE SCHEDULE
Engine parts experience wear at different rates. Technical maintenance tasks, therefore, are required at several
different intervals throughout the life of the engine:
Daily
Weekly or every 10 hours of operation
Quarterly or every 20 hours of operation
Yearly or every 120 hours of operation
3 Years or every 400/500 hours of operation
Seasonally
The chart lists the required maintenance tasks at each designated intervals throughout the life of the engine.
For example, a task performed after the first 10 hours of operation must be repeated after 20 hours, 30 hours,
and so forth.
Daily (before starting)
Check for loose or missing fasteners. Tighten or replace as needed.
Check the level of fuel, coolant, and oil. Refill as needed.
Check coolant system hoses and clamps.
Weekly or every 10 hours of operation
Check battery connections for tightness and signs of corrosion.
Check for oil and coolant leaks.
Check wiring and electrical connections. Repair or replace loose or damaged components.
Start engine and listen for abnormal noises.
Check for fuel system leaks, hissing sounds, or gas odor.
Quarterly or every 20 hours of operation
Check battery voltage; charge or replace as needed.
Check and clean air filter. (See equipment Operation Manual.)
Check all fasteners for tightness.
Yearly or every 120 hours of operation
Check the battery for cracks, damaged electrodes, and corrosion.
Check the drive-belt tension. Adjust or replace drive belt if necessary.
Replace engine oil and oil filter.
3 years or every 400 hours of operation
Change air filter element(s). (See equipment Operation Manual.)
3 years or every 500 hours of operation
Check spark plug condition and electrode gap. Adjust gap if necessary. Replace spark plug(s) if discolored or
damaged.
Seasonal Maintenance
Check coolant concentration and replenish/replace as needed.
Replace engine oil with a lower temperature grade in the winter (if required).