Ginsu L-Series Automobile Parts User Manual


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Copyright
©
2005 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any
printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Fisher Engineering. Authorization
to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted.
Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment
when so altered without reference to illustrations or specifications used. Fisher Engineering and the vehicle manufacturer may require
and/or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited
warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered (
®
) or
unregistered (™) trademarks of Douglas Dynamics, L.L.C.: EZ-V
®
, FISHER
®
, Minute Mount
®
, ProTube™, SnoFoil
®
.
Printed in U.S.A.Lit. No. 28374, Rev. 01 October 1, 2005
8248
A
tt
a
c
h
m
e
n
t
Ar
m
P
u
sh
p
la
te
Jack Lever
Jack
St
and (Rai
sed)
Headgear
Connecting Pin
Withdrawn
Jack Coll
ar
Jack Leg
Jack St
and
Jack
St
and
Jack Lever
Co
nne
ct
in
g
Pi
n
A.
1.
Place cab control in
"Lower/Float".
2.
Push lif
t arm down.
3.
Pull jack lever outward.
Jack
st
and will adjust to
prope
r
height.
U
.
S
.
P
a
te
nt
s
4,
280
,
062,
4,
999
,
935,
5,
353,530,
5,4
20,
480
a
n
d
other
pa
te
nt
s
p
e
nd
in
g
A.
1. Drive vehicle
forward fully
engaging pushpl
ates into
att
achment arms.
B.
1.
Twist connecting
pin
to
release
tension.
2. Remove elec
trical
covers on
vehicle.
3.
Att
ach electrical conne
ctor to
correspo
nding con
nector on
vehicle.
4. Repeat step
s B 1-3 on
passenger side
of vehicle.
5. Connect hydraul
ic hoses to
quick disconnect
s. (BEL
T
DRIVE ONL
Y)
C.
1.
Release carr
ying chai
n and
reatt
ach it lea
ving plenty of
slack.
2.
Push headgea
r
upward
toward
vehicle until connec
ting pins
snap in
place.
3.
Pull jack
lever outward an
d
raise t
he jack st
and.
M
O
UN
TI
NG PL
O
W
RE
MO
VI
N
G
PL
O
W
B.
1. Disconn
ect
electrical
connector
and
reinser
t
in protect
ive
cover
.
2.
Insert r
elease rod under jack
collar
.
3.Push down on rele
ase rod as
you pu
ll and twist connecting
pin.
4.
Repeat S
tep
s B 1-3 on
p
assenger side.
5.
Disconnect hydraulic hose
couplings and
cover with
dust
plugs.
C.
1.
Remove slack from carrying
chain
and reatt
ach.
2.
Back vehicle away
from plow.
LOWER BLADE WHEN VEHICLE IS PARKED.
REMOVE BLADE ASSEMBLY BEFORE PLACING
VEHICLE ON HOIST.
DO NOT EXCEED GVWR OR GAWR INCLUDING BLADE
AND BALLAST.
READ OWNER'S MANUAL BEFORE OPERATING OR
SERVICING SNOWPLOW.
TRANSPORT SPEED SHOULD NOT EXCEED 45 MPH.
REDUCE SPEED UNDER ADVERSE TRAVEL
CONDITIONS.
PLOWING SPEED SHOULD NOT EXCEED 10 MPH.
SEE YOUR SALES OUTLET FOR APPLICATION
RECOMMENDATIONS.
59900
WARNING
CAUTION
A
CCESSORIES
Item Part Description Item Part Description
90 28549 Universal Label Replacement Kit 98 22215 6'-9" Poly Cutting Edge (LD)
91 22400K 2 oz. Dielectric Grease Tube 22216 7-1/2' Poly Cutting Edge (LD)
92 26239 ProTube™ Bumper/Grille Guard – Stainless 5532 7-1/2' Steel Cutting Edge (RD)
26240 ProTube™ Bumper/Grille Guard – Black 5533 8' Steel Cutting Edge (HD)
93 26018-1 Mini Strobe Light 26460 8-1/2' Steel Cutting Edge (HD)
94 26019 Full-Size Strobe Light 5534 9’ Steel Cutting Edge (HD)
95 26020-1 Mini Bar Light 28408 8-1/2' Steel Cutting Edge (V)
96 8251 7-1/2' SnoFoil
®
Assembly (RD) 26593 9-1/2' Steel Cutting Edge (V)
8252 8' SnoFoil
®
Assembly (HD) 27362 9' Steel Cutting Edge (MC)
26880 8-1/2' SnoFoil
®
Assembly (HD) 27239 10' Steel Cutting Edge – 2 Sections (MC)
8253 9' SnoFoil
®
Assembly (HD) 99 27195 26" Flexible Blade Guide Set (LD, MC, V)
22380 9' SnoFoil
®
Assembly (MC) 7906K Blade Guide Set (RD, HD)
22200 10' SnoFoil
®
Assembly (MC) 26530K Commercial Blade Guide Set (All)
97 22470-1 7-1/2', 8', 8-1/2', & 9' Rubber Deflector 100 20043 Spring Replacement Tool
(LD, RD, HD)
101 26145 Shoe Kit (LD)
21619 8-1/2' Rubber Deflector (V) 102 20555 Skid Plate Kit
26572 9-1/2' Rubber Deflector (V) ns 26812-1 Plow Parka
22390 9' & 10' Rubber Deflector (MC) ns 5242 12 oz. Yellow Spray Paint (Painted Blades)
22269 6'-9" Steel Deflector (LD) ns 20498 12 oz. Black Spray Paint (Powder-Coat)
283 7-1/2' Steel Deflector (LD, RD) ns 27242 12 oz. Yellow Spray Paint (Powder-Coat)
26480 8' Steel Deflector (HD) ns 5492Y 1 Quart Yellow Paint Can
26485 8-1/2' Steel Deflector (HD) ns 5490Y 1 Gallon Yellow Paint Can
26490 9' Steel Deflector (HD, MC) ns 28531 1 Quart EZ Flow Hydraulic Fluid
ns 28532 1 Gallon EZ Flow Hydraulic Fluid
B
LADES
Item Part Description Item Part Description
60 – 6'-9" Blade
3
(LD) 72 – 8-1/2' EZ-V
®
Blade
7-1/2' Blade
3
(LD) – 9-1/2' EZ-V
®
Blade
61 22180 6'-9" Base Angle (LD) 73 21569 8-1/2' Blade Half – DS (V)
22181 7-1/2' Base Angle (LD) 26599 9-1/2' Blade Half – DS (V)
62 5523K 3/4 x 2-3/16 Machine Pin w/Cotter Pin 74 21570 8-1/2' Blade Half – PS (V)
63 –
–
7' L-Series Blade
3
(RD) 26600 9-1/2' Blade Half – PS (V)
– 7-1/2' L-Series Blade
3
(RD) 75 21564 8-1/2' Base Angle – DS (V)
– 8' L-Series Blade
3
(HD) 26597 9-1/2' Base Angle – DS (V)
– 8-1/2' L-Series Blade
3
(HD) 76 21565 8-1/2' Base Angle – PS (V)
–
–
9' L-Series Blade
3
(HD) 26598 9-1/2' Base Angle – PS (V)
64 7869 7' Base Angle (RD) 77 22260 1 OD x 4-3/4 Clevis Pin
7667 7-1/2' Base Angle (RD) 78 90601 1/4 x 1-1/2 Cotter Pin
7668 8' Base Angle (HD) 79 20790 Commercial Ram Pin
26885 8-1/2' Base Angle (HD) 80 90013 1/4 x 2 Cotter Pin
7669 9' Base Angle (HD) 81 21001 Center Deflector (bolted A-Frame)
65 – 9' Blade
3
(MC) 21873 Center Deflector
10' Blade
3
(MC) 82
83
26858 Center Flap Kit
66 22369 9' Base Angle (MC
1
) 63508 Rubber Flap
27259 9' Base Angle (MC
2
) 84 26523 6" Solid Cast Shoe Assembly (RD, HD, MC
2
, V)
20628 10' Two-Piece Base Angle – DS (MC
1
) A5517 7" Anti-Wear Shoe Assembly (MC
1
)
20629 10' Two-Piece Base Angle – PS (MC
1
) 85 26464 Removable Spring Assembly
27240 10' One-Piece Base Angle (MC
2
)
(LD, RD, HD, 10' MC
2
)
67 20639K 3/4 x 3-15/32 Machine Pin w/Cotter Pin
1
21452 Removable Spring Assembly
7903K Anchor Pin w/Cotter Pin
2
(9' MC, 10' MC
1
, V)
68 5523K 3/4 x 2-3/16 Machine Pin w/Cotter Pin
1
86 20757 Removable Spring Bar (LD, RD, HD, 10' MC
2
)
27241 1 x 2-3/4 Clevis Pin w/Cotter Pin
2
21450 Removable Spring Bar (9' MC, 10' MC
1
, V)
69 20702 Angle Frame (MC
1
) 87 27406 Trip Spring (LD, RD, HD, 10' MC
2
)
27237 Angle Frame (MC
2
) 5323 Trip Spring (9' MC, 10' MC
1
, V)
70 90127 5/8-11 x 1-1/2 Hex Cap Screw G5 88 26656K Shoulder Bolt w/Locknut
71 91337 5/8-11 Hex Locknut GB
1
= Distinguished by a 3/4" base angle pin and a 3/8" Top Anchor; 10' blade has a two-piece base angle
2
= Distinguished by a 1" base angle pin and a 1/2" Top Anchor; 10' blade has a one-piece base angle
3
= Complete blade no longer manufactured.
G = grade
A-F
RAMES
Item Part Description Item Part Description
30 22169 A-Frame w/Hardware (6'-9" LD) 41 20790 Commercial Ram Pin
22175 A-Frame w/Hardware (7-1/2' LD) 42 20988 V-Plow Pivot Pin
31 8562 A-Frame w/Hardware (RD – X = 22-1/2") 43 26463 1/4 x 2 Slotted Spring Pin
22168 A-Frame w/Hardware (HD – X = 22-1/2") 44 22260 1 OD x 4-3/4 Clevis Pin
8627 A-Frame w/Hardware (HD – X = 25-1/8") 45 26583 Blade Stop
32 20703-1 A-Frame Kit w/Hardware and Angle Frame 46 21484-1 Push Assembly
Guide (MC)
47 22161 A-Frame Stop Kit
33 21874-3 A-Frame (V) 48 7904K Clevis Pin w/Cotter Pin
34 22259 1 OD x 8-3/4 Pivot Pin 49 5150 1-1/4 x 4-7/8 Anchor Pin
35 90013 1/4 x 2 Cotter Pin 50 8229 Chain Bag (LD)
36 7903K Anchor Pin w/Cotter Pin 8565 Chain Bag (RD)
37 90601 1/4 x 1-1/2 Cotter Pin 8555 Chain Bag (HD, V)
38 7905K Pivot Pin w/Cotter Pin 21853 Chain Bag (MC)
39 20789 1-1/4 x 6-3/4 Commercial Pivot Pin 51 A6148K U-Bolt w/Hardware
40 20775 Commercial Angle Frame Guide
H
EADGEAR
Item Part Description Item Part Description
1 21920 Lift Arm 7 8184 Jack Leg (6'-9" & 7-1/2' LD)
2 22341 Headgear (6'-9" LD) 20490 Jack Leg (RD/HD)
22090 Headgear (7-1/2' LD) 20491 Jack Leg (HD, MC, V)
8580 Headgear (RD/HD) 8 27164K Jack Handle Kit
8480 Headgear (HD) 9 8180 Jack Lever (6'-9" & 7-1/2' LD)
20758 Headgear (MC) 8499K Jack Lever (RD/HD, HD, MC, V)
21846 Headgear (V) 10 7794 1/2 OD x 2 Compression Spring
3 8514 Headgear Brace (RD/HD, HD, MC, V) 11 90658 5/32 x 1-1/4 Cotter Pin
4 20070 Lower Gear (6'-9" LD) 12 20185 Torsion Spring Kit
8561 Lower Gear (7-1/2' LD, RD/HD) 13 6920K Connecting Pin Kit
8533 Lower Gear (HD, V) 14 6815 Connecting Pin w/Handle
20759 Lower Gear (MC) 15 821 1 ID x 3-1/2 Compression Spring
5 8202 Release Rod (6'-9" & 7-1/2' LD) 16 8498 Bolting Bar (7-1/2' LD, RD/HD, HD, MC, V)
8551 Release Rod (RD/HD, HD, MC, V) 17 8741 Cable Boot Bracket
6 8183 Jack Support (6'-9" & 7-1/2' LD) 18 8284K Cable Boot
20487 Jack Support (RD/HD) 19 4289K 3/4 x 1-7/8 Machine Pin w/Cotter Pin
20488 Jack Support (HD, MC, V) 20 7904K Clevis Pin w/Cotter Pin
65
68
60
63
72
30
31
45
43
33
32
20
20
14
15
13
4
12
3
5
7
8
6
10
11
9
17
18
19
1
16
2
19
91
90
99
92
96
97
98
94
93
95
101
100
102
76
78
77
84
83
82
75
62
74
73
81
71
69
70
84
66
80
67
79
88
87
85
86
64
78
84
77
62
61
77
62
44
37
46
38
48
47
51
50
42
40
35
35
49
41
35
51
39
50
51
48
36
38
50
48
36
51
50
35
34
X
** RD headgear shown. LD, HD, MC, and V parts may look different. **
78