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NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new
for the 2006 model year.
2005 Arctic Cat Inc. Printed June 2005
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
TABLE OF CONTENTS
2006 ATV 400 VP (Manual Transmission)
Red (Model No. A2006ABH4AUSR) Green (Model No. A2006ABH4AUSG)
FRONT BODY PANEL ASSEMBLY......................................................................................................................... 1
REAR BODY PANEL ASSEMBLY ........................................................................................................................... 2
TAILLIGHT ASSEMBLY........................................................................................................................................... 3
DECALS ................................................................................................................................................................... 4
FRAME AND RELATED PARTS.............................................................................................................................. 5
SEAT ASSEMBLY.................................................................................................................................................... 6
STEERING POST ASSEMBLY................................................................................................................................ 7
HANDLEBAR ASSEMBLY........................................................................................................................................ 8
FRONT SUSPENSION ASSEMBLY........................................................................................................................ 9
REAR SUSPENSION ASSEMBLY ........................................................................................................................ 10
WHEEL AND TIRE ASSEMBLY ............................................................................................................................. 11
AUXILIARY BRAKE ASSEMBLY............................................................................................................................ 12
HYDRAULIC HAND BRAKE ASSEMBLY............................................................................................................... 13
HYDRAULIC BRAKE ASSEMBLY......................................................................................................................... 14
GAS TANK ASSEMBLY......................................................................................................................................... 15
REVERSE SHIFT LEVER ASSEMBLY.................................................................................................................. 16
AIR INTAKE ASSEMBLY....................................................................................................................................... 17
BATTERY ASSEMBLY .......................................................................................................................................... 18
ENGINE AND EXHAUST....................................................................................................................................... 19
OIL COOLER ASSEMBLY..................................................................................................................................... 20
FRONT DRIVE GEARCASE ASSEMBLY.............................................................................................................. 21
REAR DRIVE GEARCASE ASSEMBLY................................................................................................................ 22
REAR AXLE ASSEMBLY....................................................................................................................................... 23
WIRING HARNESS ASSEMBLY ........................................................................................................................... 24
CARBURETOR ...................................................................................................................................................... 25
CYLINDER HEAD ASSEMBLY.............................................................................................................................. 26
CYLINDER ASSEMBLY......................................................................................................................................... 27
CRANKCASE ASSEMBLY..................................................................................................................................... 28
CRANKCASE COVER ASSEMBLY.......................................................................................................
................ 29
CRANKSHAFT ASSEMBLY................................................................................................................................... 30
STARTER CLUTCH ASSEMBLY........................................................................................................................... 31
CRANK BALANCER ASSEMBLY.......................................................................................................................... 32
CAMSHAFT/VALVE ASSEMBLY........................................................................................................................... 33
CAM CHAIN ASSEMBLY....................................................................................................................................... 34
RECOIL STARTER ASSEMBLY............................................................................................................................ 35
OIL FILTER/PUMP ASSEMBLY ............................................................................................................................ 36
CLUTCH ASSEMBLY ............................................................................................................................................ 37
TRANSMISSION ASSEMBLY................................................................................................................................ 38
SECONDARY TRANSMISSION ASSEMBLY........................................................................................................ 39
SECONDARY DRIVE ASSEMBLY ........................................................................................................................ 40
GEAR SHIFTING ASSEMBLY............................................................................................................................... 41
SECONDARY SHIFTING ASSEMBLY ....................................................................................................
.............. 42
STARTER MOTOR ASSEMBLY............................................................................................................................ 43
MAGNETO ASSEMBLY......................................................................................................................................... 44
CONTROL SWITCH HOUSING ASSEMBLY ........................................................................................................ 45
THROTTLE CASE ASSEMBLY ............................................................................................................................. 46
RELATED ITEMS.................................................................................................................................... Back Cover
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