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MAINTENANCE AND LUBRICATION
Gearcase Specification Chart
Gearcase Lubricant Capacity Fill Plug
Torque
Drain Plug
Torque
Main Gearcase
(Transmission)
Premium AGL
Synthetic Gearcase
Lube
15.2 oz.
(450 ml)
14 ft. lbs.
(19.4 Nm)
14 ft. lbs.
(19.4 Nm)
Front Gearcase Premium Demand
Drive Hub Fluid
5oz.
(150 ml)
8-10 ft. lbs.
(11-13.6 Nm)
11 ft. lbs.
(15 Nm)
Rear Gearcase Premium A TV Angle
Drive Fluid
10 oz.
(300 ml)
Side plug
16 ft. lbs.
(21.7 Nm)
14 ft. lbs.
(19.4 Nm)
Engine Cooling System
Radiator Coolant Level
To ensure that the coolant maintains its ability to protect the engine, we
recommend that the system be completely drained every two years and
a fresh mixture of antifreeze and water added. Polaris recommends the
use of Polaris Premium 60/40 anti-freeze/coolant or a 50/50 mixture of
high quality aluminum compatible anti-freeze/coolant and distilled
water. Polaris Premium 60/40 is already premixed and ready to use.
Do not dilute with water. See page 114 for the part numbers of Polaris
products.
NOTE: Always follow the manufacturer’s mixing recommendations
for the freeze protection required in your area.
Any time the cooling system has been drained for maintenance or
repair, replace the coolant. If the recovery bottle has run dry, the level
in the radiator should be inspected. Add coolant as needed.
WARNING
Escaping steam can cause severe burns. Never remove the
pressure cap while the engine is warm or hot. Always allow the
engine to cool before removing the pressure cap.