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MAINTENANCE
Gearcases
Gearcase Specification Chart
Transmission (Main Gearcase)
Always check and change the transmission oil at the
intervals outlined in the Periodic Maintenance Chart
beginning on page 73. Maintain the oil level even with
the bottom of the fill plug hole threads.
Refer to the Gearcase Specifications Chart for
recommended lubricants, capacities and torque
specifications. See page 119 for the part numbers of
POLARIS products.
Oil Check
The fill plug is located on the right side of the
transmission. Access the fill plug from the rear right-hand side of the vehicle.
1. Position the vehicle on a level surface. Remove the fill plug.
2. Check the oil level. Add the recommended oil as needed.
3. Reinstall the fill plug. Torque to specification.
Oil Change
The drain plug is located on the bottom of the transmission. Access the drain plug from
under the rear of the vehicle.
1. Remove the fill plug.
2. Place a drain pan under the vehicle at the location
of the drain plug.
3. Remove the drain plug. Allow the oil to drain
completely.
4. Clean and reinstall the drain plug. Torque to
specification.
5. Add the recommended oil.
6. Reinstall the fill plug. Torque to specification.
7. Check for leaks. Dispose of used oil properly.
Gearcase Specifications
Gearcase Lubricant Capacity Fill Plug Torque Drain Plug Torque
Main Gearcase
(Transmission)
AGL Full Synthetic
Gearcase Lubricant &
Transmission Fluid
41 oz.
(1200 ml)
12 ft-lbs
(16.3 Nm)
12 ft-lbs
(16.3 Nm)
Front Gearcase Demand Drive Fluid 6.75 oz.
(200 ml)
8-10 ft-lbs
(11-13.6 Nm
8-10 ft-lbs
(11-13.6 Nm)
Fill Plug
Fill Level
Drain Plug