Polaris HDPTO Offroad Vehicle User Manual


 
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MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
D Air conditioning drive belt
(if equipped)
200 H - - Check and adjust the V-belt after the initial
50 hours of operation; perform every 200
hours thereafter, replace as needed
D Alternator/Fan/Water
pump drive belt
200 H - - Check and adjust the V-belt after the initial
50 hours of operation; perform every 200
hours thereafter; replace as needed
D PTO drive belt (if
equipped)
200 H - - Inspect for damage; replace as needed.
D Toe adjustment 200 H 24 M 2000
(3200)
Inspect; adjust if necessary or when parts
are replaced
D Brake fluid 200 H 24 M 2000
(3200)
Change every two years (DOT 4)
Spark arrester, exhaust
clean out
300 H 36 M - Remove plug and clean out
Hydraulic / hydrostatic
system
400 H - - Replace hydraulic fluid, filter and reservoir
breather cap
PTO gearbox lubricant (if
equipped)
400 H 12 M - Change lubricant
PTO shaft u-joints (if
equipped)
400 H 12 M - Inspect for wear; replace as needed
PTO clutch brake (if
equipped)
400 H 12 M - Adjust tension
D,E Engine valve clearance 1000 H Inspect and adjust as needed
Ź Coolant 1000 H 24 M - Replace coolant
D,E Fuel injectors 1500 H - - Inspect, clean and test fuel injectors, if
necessary
D,E Engine crankcase
breather system
1500 H - - Inspect crankcase breather system
Ź Fuel hoses 2000 H 24 M - Replace rubberized fuel hoses
Ź Cooling hoses 2000 H 24 M - Replace coolant hoses
Headlight aim - Adjust as needed