Polaris HDPTO Offroad Vehicle User Manual


 
75
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
E Fuel filter/water separator - Daily - Drain daily (severe conditions with poor fuel
quality) or every 50 hours (normal
conditions with quality fuel)
Ź Heater / A/C filter (if
equipped)
- Daily - Clean or replace filter as needed during
heating and cooling seasons
PTO (if applicable) - Daily - Inspect; splines, guards, shields and
mounting hardware. Tighten and replace as
needed.
OPS - Daily - Check the condition of the OPS and
mounting hardware
Safety signs / Decals - Daily - Check for damaged signs (decals); replace
any that are damaged
Seat belts - Daily - Check the condition of the seat belts; clean
or replace seat belt retractors as needed
Steering / suspension - Daily - Inspect for broken parts, loose hardware
and free operation
Tires - Daily - Check for wear, damage and correct tire
pressure
Wheels/fasteners - Daily - Check for loose wheel nuts and tighten to
the correct torque value;
re-torque wheel nuts after 8 hours of use or
any time the nuts are removed for service
Ź Front gearcase lubricant
(Demand Drive Plus)
25 H 1 M 250
(400)
Initial fluid level inspection; add lubricant if
needed
Ź Transmission lubricant
(AGL Gearcase
Lubricant)
25 H 1 M 250
(400)
Initial fluid level inspection; add lubricant if
needed
Ź Attachment interface
mounting hardware (HD/
HD
PTO
25 H - - Re-torque the lower mounting bolts to 95 ft-
lbs (129 Nm)
ŹD Brake pad wear - 1 M 250
(400)
Initial fluid level inspection; add lubricant if
needed