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LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 1
LS60TD and LS600 (Deutz Engine)
Control Box Replacement
The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.
REQUIRED TOOLS/COMPONENTS
Crimping Tool
Wire Cutter Tool
Wire Stripper Tool
Two 12-10 AWG Butt Splice
One 14-16 AWG Butt Splice
One 12-10 AWG Spade Lug
PARTS
Verify that parts are accounted for. See Figure 1 and Table 1.
Figure 1. Required Parts
5
4
3
2
1
Table 1. Required Parts
Item
No.
Part No. Description QTY. Remarks
1 EM517648A Digital Control Box 1
2 EM515799 Relay Kit 1
3 ___ 10/32" Hex Nut 1 Not Provided
4 ___ #10 Lock Washer 1 Not Provided
5 ___ #10 Flat Washer 1 Not Provided
WORK SAFELY!
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
PREPARATION
1. Place the pump in an area free of dirt and debris.
2. Disconnect negative battery cable from the battery.
3. Disconnect the 4 plugs from the receptacles on the
rear of the control box currently installed on the pump
(see Figure 2). Mark and tag the plugs for reference
when new control box is installed. Remove the fuse
from the rear of the control box and keep the nut and
washers. They will be used to reinstall the fuse on the
new control box.
4. Remove the existing control box as shown in Figure 2.
Keep the hex bolts, flat washers and lock nuts. They
will be used in the installation of the new control box.
Figure 2. Removing Existing Control Box
OPEN HATCH
OLD
CONTROL
PANEL
HEX BOLT (4)
LOCK NUT (4)
FLAT
WASHER (8)
PLUGS (4)
FUSE
SCREW (2)