KTM 250 XC-F, XCF-W, EXC-F, 400 XC-W, EXC RACING, 450 XC, XC-W, EXC RACING, 525 XC, XC-W, EXC RACING, 525 XC DESERT RACING Motorcycle User Manual


 
TECHNICAL DATA – CHASSIS »
ENGLISH
60
STANDARD ADJUSTMENT – FORK
250 XCF-W
250 EXC-F
400/450/525 XC-W
400/450/525 EXC
525 XC DESERT RACING
250 XC-F
250 EXC-F SIXDAYS
450/525 XC
450/525 EXC SIXDAYS
WP 4860 MXMA
14187C04
WP 4860 MXMA
14187C06
WP 4860 MXMA + PA
14187C28
WP 4860 MXMA + PA
14187C29
Compression adjuster 20 20 18 18
Rebound adjuster 20 15 20 20
Spring 4.2 N/mm 4.4 N/mm 4.4 N/mm 4.6 N/mm
Spring preload 2 turns 2 turns
Air chamber length 110 mm 110 mm 110 mm 110 mm
Fork oil SAE 5 SAE 5 SAE 5 SAE 5
STANDARD ADJUSTMENT – SHOCK ABSORBER
250 XCF-W
250 EXC-F
400/450/525 XC-W
400/450/525 EXC
525 XC DESERT RACING
250 XC-F
250 EXC-F SIXDAYS
450/525 XC
450/525 EXC SIXDAYS
WP 5018 PDS MCC
12187C04
WP 5018 PDS MCC
12187C06
WP 5018 PDS DCC
12187C28
WP 5018 PDS DCC
12187C29
Compression adjuster 15 15 15 LS (low speed)
1.0 HS (high speed)
15 LS (low speed)
1.0 HS (high speed)
Rebound adjuster 25 25 24 24
Spring 76/250 80/250 76/250 80/250
Spring preload 5 mm 5 mm 5 mm 5 mm
TIGHTENING TORQUES – CHASSIS
Collar screw, front wheel spindle M24x1,5 40 Nm
Brake caliper, front M8 Loctite 243 + 25 Nm
Brake caliper, FTE radial front M10x1,25 Loctite 243 + 40 Nm
Brake disks M6 14 Nm
Clamping screws, upper fork bridge XC-W, EXC M8 20 Nm
Clamping screws, lower fork bridge XC-W, EXC M8 15 Nm
Clamping screws, upper fork bridge XC, EXC SIXDAYS M8 17 Nm
Clamping screw, steering stem XC, EXC SIXDAYS M8 Loctite 243 + 17 Nm
Clamping screws, lower fork bridge XC, EXC SIXDAYS M8 12 Nm
Clamping screws, fork stubs M8 15 Nm
Hexagon nut, swing arm bolt M16x1,5 100 Nm
Hexagon collar screw, handlebar clamp M8 20 Nm
Allan head srew, handlebar support M10 Loctite 243 + 40 Nm
Shock absorber, top M12 Loctite 243 + 70 Nm
Shock absorber, bottom M12 Loctite 243 + 70 Nm
Collar nut, swing arm bolt M20x1,5 80 Nm
Sprocket Screws M8 Loctite 243 + 35 Nm
Ball joint for push rod M6 10 Nm
Engine mounting bolt M10 60 Nm
Engine brace M8 33 Nm
Spoke nipple M4,5 / M5 5 Nm
Screw adjusting ring spring preload shock abs. M6 8 Nm
Other screws on chassis
M6
M8
M10
10 Nm
25 Nm
45 Nm
Other collar nuts on chassis
M6
M8
M10
15 Nm
30 Nm
50 Nm