Edelbrock 65022 Automobile Parts User Manual


 
©2007 Edelbrock Corporation
Catalog #65022 & 65023
Page 1 of 2
Brochure #63-0364
Rev. 8/07 - DA/mc
Edelbrock Header
For 2001-2008 GM 1500/2500 Series Pick-Up, Avalanche,
Suburban, Tahoe, & Yukon,
4.8L, 5.3L & 6.0L, V8 Auto,
2 & 4 Wheel Drive, Dual Catalytic without A.I.R. or E.G.R.
AND 2003-2008 Hummer II 6.0L V8 without A.I.R. or E.G.R.
Catalog #65022 (Ceramic) & 65023 (Ti-Tech)
INSTALLATION INSTRUCTIONS
Please study these instructions carefully before installing your new Header. If you have any questions, please contact our Technical
Hotline at : 1-800-416-8628 from 7 am - 5pm, Monday-Friday, Pacific Standard Time or e-mail us at
Edelbrock@Edelbrock.com
.
HEADERS: These components are designed to improve the exhaust efficiency of the GM C.P.I. (Central Port Injection) V8 engine. This
system does not
require welding for installation and retains all O.E.M. emissions equipment. These Edelbrock headers are
street legal in all 50 states.
Suggested Tools Needed for Installation. This vehicle has metric fasteners:
3/8" ratchet socket set with extensions and universal 13mm and 15mm swivel sockets
Set of combination wrenches
Jackstands, screwdrivers, pliers, crescent wrench, etc.
Liquid penetrant, (GM #1052627) anti-seize compound (GM #5613695) or available equivalent.
SPECIAL NOTICE: This Edelbrock part has received an Executive Order number (E.O.#) from the California Air Resources Board
(C.A.R.B.) making it legal for street use in all 50 states. To assist you with emission equipment certification, we have included a silver
fan shroud decal to help testing personnel verify the this part is a legal replacement on the vehicle for which it is cataloged. The
adhesive-backed decal should be affixed next to the existing emission and engine specifications decal. Do not cover any part of your
original emission decal.
WARNING: The use of "Thermal Wrap" or any aftermarket coating process will void the warranty
on your Edelbrock Headers.
Those products will cause excessive heat and moisture buildup resulting in corrosion and failure of the header.
NOTE: High temperature spark plug wires and boots are recommended to withstand heat from Headers.
INSTALLATION INSTRUCTIONS
DISASSEMBLY
1. Disconnect negative battery cable.
2. Unbolt exhaust pipes from manifolds.
RIGHT SIDE
1. Disconnect and remove spark plug wires.
2. Unbolt and remove dipstick tube.
3. Unbolt and remove manifold from top.
4. Install flange gasket and header from top. Install
header bolts, lock washers, and thick flat washers
supplied. Note: Ensure proper alignment on slotted
holes of port flange and only snug bolts at this time.
5. Re-install spark plug wires.
6. Re-install dipstick tube.
7. Some models may require the aluminum heat shield
under the A/C receiver dryer to be re-positioned,
adjusted or bent to gain some clearance between
header and heat shield.
LEFT SIDE
1. Disconnect and remove spark plug wires.
2. Unbolt and remove manifold.
3. Install flange gasket and header from top. Install
header bolts, lock washers, and thick flat washers
supplied, ensure proper alignment and only snug
bolts at this time.
IMPORTANT NOTE:
Proper installation is the responsibility of the installer. Improper installation will void warranty and may
result in poor performance and engine or vehicle damage.